Testing & Validation Services

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Advanced Friction Testing

Incorporating temperature, roughness and stiffness characteristics

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Optimization of Polymer Designs

Actual strength and stiffness for the shape envisioned

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Incorporation of New Products

Test before application to assure functionality

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Coating Deterioration Testing

Avoiding surprises in hindsight by simulating operations beforehand

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Improve Bearing Selection

Validate friction of sliding bearings and reduce actuation power and consequential costs

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Validate Securing Systems

Determine locking and holding capability of interfacing elements

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Mitigating Mudmat Suction

Reduce risks and costs with innovative foundation solutions

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Improve Designs with Wood

Avoid using rare & expensive wood species by suitability testing

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Test Maintenance Impact

Assure reliability of components by estimating wear and improving maintenance

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Monitor Accelerations

Monitor fatigue economically during long transports or validate your motion analysis

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Goal Testing & Validation Services

Perform pragmatic tests with a short lead time to:

1. Create better designs & calculations

2. Improve safety & workability

3. Optimize procurement (cost) of non-steel materials

4. Detect & prevent damage




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Advanced Friction Testing

Design frictional interfaces in line with:

1. Roughness of counter-face

2. Corrosion as well as wear & tear

3. Design temperatures, up to arctic conditions

Test with short lead time for recurring applications




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Validation Against Full Scale Measurements

To check whether small scale results are representative for full scale situation.


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Impact of Corrosion & Roughness of Coating

Identical material & conditions. 8 different counter-surfaces. 8 different friction values.


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Preparing for Arctic Conditions

At low temperatures friction can change significantly depending on the polymer material composition.


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Preparing for Arctic Conditions

Stiffness can vary by factor 10 for your range of design temperatures.


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Alternative Material Combinations

Avoiding assuming friction values in your project but validate them. For example of slings against clamps:


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Shorter Lead Times

Test within days according to DNV validated procedure for many available material combinations.


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Optimize Design of Polymer Components

Use actual strength & stiffness to:

1. Avoid incorrect design input

2. Improve structural integrity of handled objects

3. Increase cost-efficiency in procurement

Test developed in collaboration with DNV




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Avoid Incorrect Design Input

Polymers are never isotropic. Sometimes even incompressible. This can have large implications.


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Small Scale Tests With Actual Shape Factor

Shape matters. Validate strength & stiffness according to procedure developed together by TWD & DNV.


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Full Scale Validation of Interfaces

Dampers and seals need to be one-time-right. Catalog and small scale tests are often inaccurate.


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Improve Structural Integrity of Handled Objects

Achieve stress reductions up to 20% at interface by properly accounting for behavior of polymer supports.


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Incorporation of New Products

Proof of concept for innovations like:

1. 3D printed filler blocks

2. Custom Anti-Slip coating

3. Landfastening on EPS

4. Geotextile application in offshore environments

5. Alternative sling handling interfaces




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Custom Anti-Slip Coating For Your Operation

Use a TWD developed coating which optimizes safety for your operations


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3D Printed Interfaces for Design Modularity

Replace expensive steel elements with recyclable filler elements and load test them.


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EPS for Landfastening Applications

Replace temporary steel supports of equipment by cheap and light EPS.


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Applying Geotextile in Offshore Environments

Avoid inflow of sand on spudcans and mud-mats using geotextile (or mitigate other risks).


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Sling Handling Interfaces

Avoid damage to soft slings and optimize interface design by prototyping and testing.


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Prevent Coating Damage by Design Simulation

Coating becomes an attention point in projects due to:

1. Exotic coatings (thicker and alternative materials)

2. Higher surface pressures due to scale-up wind sector

3. Longer transports and installation operations

Simulate & crash-test according to ISO-4628




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Every Project Coatings Become More Exotic

Use TWDs extensive experience with handling a wide variety of coatings.


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Every Project Conditions Are More Extreme

Transit and installation conditions and corresponding contact pressures and shear loads significantly increased.


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Crash Test Coating Surfaces With ISO-4628

Simulate design conditions and validate damage according to ISO-4628. Optimize designs based on results.


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Check Internal Strength with Adhesion Tests

Difference in lifetime between loaded and not loaded interfaces to be avoided.


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Reduce Actuation Costs by Optimizing Bearings

Bearings challenging when designing actuated systems:

1. Conservatism cause overdesigned actuation (€)

2. Unconservative assumptions lead to blockage (€)

3. Avoid maintenance or grease by optimizations

4. Become independent and make right decisions

Results in optimized costs for actuation & bearings




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Avoid Getting Stuck with Tailor Made Tests

Common myths and talks concerning skidding:

1. Low vs high roughness skid-tracks

2. Heat generation of material combination

3. To grease or not to grease?

4. Stick-slip prevention for large skid-tracks?

Skidtracks are a system design and should be tested!




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Grease Can Make It Worse

Especially in linear systems grease can collect dirt or cause stick-slip.


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System Design Makes a Large Difference

Only procuring bearings is insufficient, system understanding is required


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Validate Safety of Clamping Systems

Common rules of thumb might not always be applicable:

1. Corrosion counterface changes behavior

2. Minimum contact loads required change per material

3. Re-usability of systems over different projects

Assure functionality of these most important interfaces




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Corrosion Impacts Functionality of Clamps

Due to a smaller true area of contact the resistance reduces significantly.


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Resistance Measurements

Determine optimal clamp design by testing to maximize resistance and avoid sudden failure.


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Assessment of Permanent Damage

Check on permanent damage due to operational and accidental loads from clamp.


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Cost Economic Mitigation of Geotechnical Risks

Improve mud-mats by applying permeable interfaces to:

1. Reduce suction loads and overall template weight

2. Improve horizontal stability on the seabed

3. Avoid costly jetting systems with limited functionality

Currently tested for different soil & loading conditions



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Reduce Weight & Cost of Piling Templates

Design codes require 2.5 lifting factor due to suction developing at the mud-mat soil interface.


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Explore Misunderstood Phenomena With Test Rig

Accurately measuring type and amount of suction relief on small scale.


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Minimize Geotechnical Risks

Applying innovative mitigations (holes, textiles & layering) reduces suction up to 200%.


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Use or Improve Designs with Wood

Wood is still suitable to use in T&I equipment:

1. High friction at low contact pressures

2. More cost efficient and sustainable than steel

3. Easier workable and to be customized

Testing soft-wood as alternative for exotic types



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Similar Performance, for 20% of the Price

Softwood performs better than hardwood in some contact pressure ranges.
Using thin sheets of softwood instead of hardwood can cause large cost benefits.


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Similar Performance, for 20% of the Price

Softwood performs better than hardwood in some contact pressure ranges.
Using thin sheets of softwood instead of hardwood can cause large cost benefits.


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Benefit from Reduced Stiffness

Using wood for seafastening is more cost efficient, reduces stresses at interface and increases flexibility.


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Avoid Wear Impact With Maintenance

Simulate to check wear of shims and sliding interfaces:

1. Improves estimates of tolerances in structural design

2. Selecting the ideal material for the structure to be used

3. Longer re-use due to proven maintenance schedules

Essential for optimal use of any non-standard component



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Wear of Guiding Elements during Pile Driving

Determine correct shim material which avoids coating damage and is highly wear resistant.


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Restoring Friction Capacity After Contamination

Corrosion impacts friction pads with more than 30%. This is unsafe and replacement is costly.
TWD verified cleaning and maintenance procedures restoring the original frictional capacity.


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Monitor Accelerations for Safety & Lifetime

Swapping a € 15.000,- measurement device for a € 3.000,- for long distance transports



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Optimize Fatigue Lifetime of Equipment

Reduce cost and risk of future similar operations



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