Perform pragmatic tests with a short lead time to:
1. Create better designs & calculations
2. Improve safety & workability
3. Optimize procurement (cost) of non-steel materials
4. Detect & prevent damage
Design frictional interfaces in line with:
1. Roughness of counter-face
2. Corrosion as well as wear & tear
3. Design temperatures, up to arctic conditions
Test with short lead time for recurring applications
To check whether small scale results are representative for full scale situation.
Identical material & conditions. 8 different counter-surfaces. 8 different friction values.
At low temperatures friction can change significantly depending on the polymer material composition.
Stiffness can vary by factor 10 for your range of design temperatures.
Avoiding assuming friction values in your project but validate them. For example of slings against clamps:
Test within days according to DNV validated procedure for many available material combinations.
Use actual strength & stiffness to:
1. Avoid incorrect design input
2. Improve structural integrity of handled objects
3. Increase cost-efficiency in procurement
Test developed in collaboration with DNV
Polymers are never isotropic. Sometimes even incompressible. This can have large implications.
Shape matters. Validate strength & stiffness according to procedure developed together by TWD & DNV.
Dampers and seals need to be one-time-right. Catalog and small scale tests are often inaccurate.
Achieve stress reductions up to 20% at interface by properly accounting for behavior of polymer supports.
Proof of concept for innovations like:
1. 3D printed filler blocks
2. Custom Anti-Slip coating
3. Landfastening on EPS
4. Geotextile application in offshore environments
5. Alternative sling handling interfaces
Use a TWD developed coating which optimizes safety for your operations
Replace expensive steel elements with recyclable filler elements and load test them.
Replace temporary steel supports of equipment by cheap and light EPS.
Avoid inflow of sand on spudcans and mud-mats using geotextile (or mitigate other risks).
Avoid damage to soft slings and optimize interface design by prototyping and testing.
Coating becomes an attention point in projects due to:
1. Exotic coatings (thicker and alternative materials)
2. Higher surface pressures due to scale-up wind sector
3. Longer transports and installation operations
Simulate & crash-test according to ISO-4628
Use TWDs extensive experience with handling a wide variety of coatings.
Transit and installation conditions and corresponding contact pressures and shear loads significantly increased.
Simulate design conditions and validate damage according to ISO-4628. Optimize designs based on results.
Difference in lifetime between loaded and not loaded interfaces to be avoided.
Bearings challenging when designing actuated systems:
1. Conservatism cause overdesigned actuation (€)
2. Unconservative assumptions lead to blockage (€)
3. Avoid maintenance or grease by optimizations
4. Become independent and make right decisions
Results in optimized costs for actuation & bearings
Common myths and talks concerning skidding:
1. Low vs high roughness skid-tracks
2. Heat generation of material combination
3. To grease or not to grease?
4. Stick-slip prevention for large skid-tracks?
Skidtracks are a system design and should be tested!
Especially in linear systems grease can collect dirt or cause stick-slip.
Only procuring bearings is insufficient, system understanding is required
Common rules of thumb might not always be applicable:
1. Corrosion counterface changes behavior
2. Minimum contact loads required change per material
3. Re-usability of systems over different projects
Assure functionality of these most important interfaces
Due to a smaller true area of contact the resistance reduces significantly.
Determine optimal clamp design by testing to maximize resistance and avoid sudden failure.
Check on permanent damage due to operational and accidental loads from clamp.
Improve mud-mats by applying permeable interfaces to:
1. Reduce suction loads and overall template weight
2. Improve horizontal stability on the seabed
3. Avoid costly jetting systems with limited functionality
Currently tested for different soil & loading conditions
Design codes require 2.5 lifting factor due to suction developing at the mud-mat soil interface.
Accurately measuring type and amount of suction relief on small scale.
Applying innovative mitigations (holes, textiles & layering) reduces suction up to 200%.
Wood is still suitable to use in T&I equipment:
1. High friction at low contact pressures
2. More cost efficient and sustainable than steel
3. Easier workable and to be customized
Testing soft-wood as alternative for exotic types
Softwood performs better than hardwood in some contact pressure ranges.
Using thin sheets of softwood instead of hardwood can cause large cost benefits.
Softwood performs better than hardwood in some contact pressure ranges.
Using thin sheets of softwood instead of hardwood can cause large cost benefits.
Using wood for seafastening is more cost efficient, reduces stresses at interface and increases flexibility.
Simulate to check wear of shims and sliding interfaces:
1. Improves estimates of tolerances in structural design
2. Selecting the ideal material for the structure to be used
3. Longer re-use due to proven maintenance schedules
Essential for optimal use of any non-standard component
Determine correct shim material which avoids coating damage and is highly wear resistant.
Corrosion impacts friction pads with more than 30%. This is unsafe and replacement is costly.
TWD verified cleaning and maintenance procedures restoring the original frictional capacity.
Swapping a € 15.000,- measurement device for a € 3.000,- for long distance transports
Reduce cost and risk of future similar operations